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I built this binder over a few weeks ago. The binder body is made from 1/4" soft aluminum sheet. The brass pulleys were turned from solid brass bar stock, down to an inch in diameter, then center bored for the axle. I used nylon spacers for the wide grooved pulleys, mainly because I made a mistake in measuring the center of the pulley groove. The nylon spacers were picked up from the local Home Depot in the nuts and bolts section. I used a 3" pulley as the drive pulley, and fashioned the turning handle from some 1/8" scrap aluminum, and 1" hardwood dowel. There's a 1/2" nylon spacer inside the pulley hole, and I used washers to get the correct stand off distance from the binder body. The cradles are made from 1/8" aluminum, with the cradles themselves cut oversized based on someone's recommendation on the list. The binding thread "director" is made also from 1/8" aluminum. The thread tensioners are made from 1/4 - 20 bolts, washers, compression springs, and a nylon inserted locking nut. The binding thread "eye" is made from music wire, inserted into a 1/4 - 20 bolt that had a hole drilled in the top, then super glued in place. The thread spool holder is a 1/4 - 20 x 7" bolt.
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